3 Sixty EvolutionManufacturing Operational Intelligence Assessment
A 6-pillar diagnostic of how your plant runs today — visibility, reliability, quality, planning, improvement, and customer experience. Get a maturity score and an estimate of what inefficiency is costing you each year.
28 quick questions
Per-pillar breakdown
Plus shown on-screen
The 6 Pillars of Operational Intelligence
Each pillar scores a different part of how your plant actually runs — together they reveal where capacity, quality and margin are quietly leaking.
Shop-Floor Data & Visibility
How well do you actually see what's happening on the floor, right now?
You can't improve what you can't see. Plants flying blind run on yesterday's data and gut feel, while real losses pile up between shifts.
Equipment Reliability & Maintenance
Are you running maintenance, or is maintenance running you?
Reactive maintenance is the single biggest driver of missed shipments and overtime. Every emergency repair steals planned production hours.
Quality & Compliance
Is quality built in, or inspected in after the fact?
Quality problems rarely show up as one line on the P&L — they hide in scrap, rework, returns, expedited shipping, and lost customers.
Production Planning & Scheduling
Is the schedule reality, or a wish?
When the schedule isn't real, sales overpromises, the floor overworks, and customers feel it. Planning is where ops, sales and finance either align or collide.
Continuous Improvement & Workforce
Does the floor get better every week, or just busier?
The plants that compound gains every quarter aren't smarter — they have a system for capturing ideas, standardizing work, and closing the loop on recurring problems.
Customer & Employee Success
Operations don't run in a vacuum — people and customers feel the gaps.
Operational problems show up last as a churned customer or a quit notice. By then, fixing them is expensive — winning the customer or hire back even more so.
How it works
Three short steps. No sales call required to see your score.
- Step 1
Answer 28 quick questions
Six pillars, plain language, ~5 minutes. Pick the option that's closest to reality — no perfect answers needed.
- Step 2
We score and quantify the gap
You get an overall maturity score out of 100, a per-pillar breakdown, and an estimate of annual loss based on your inputs.
- Step 3
See results on-screen and in your inbox
Your custom report shows the biggest opportunities first, with a recovery estimate you can take to leadership.
Best-in-class. Real-time data, predictive maintenance, closed-loop improvement.